Parts are not easy to find, the design of the product is depleted, and laborious data collection is used to exhaust valuable production time. Do you sound familiar? When the printer starts to have problems, it is worth checking if you need to upgrade. By adding new features, we can meet today's needs and the production process can be more and more automated through modern technology. Upgrading allows printing companies to work more efficiently and maintain a consistent quality level, thereby securing investment in existing printing systems for a longer period of time.
When adding creative ideas and gaining greater flexibility in product design, adding new printing units, stapling devices, or changing the format of existing presses is a solution to the problem. Or is it networking with publishing and printing enterprise systems or installing new support and evaluation procedures? There are many upgrades that can help older presses produce more competitively. Deciding which mechanical, electronic, or technological upgrade to use is most advantageous, and this can only be done after extensive review and analysis of the individual needs of sheetfed, newspaper, or commercial web printing companies. PRINT VALUE PRINT VALUE MANAGER will consider the current situation, business model and operating environment of a printing company, based on the needs of the market and the advantages offered by the innovative technology. Consider investment and return on investment (ROI) and help improve decision-making in planning.
Provides upgrades to presses still in production
Once the decision is made to modernize the press, the next step is to develop a detailed project plan and goals to avoid disrupting production as much as possible during the upgrade. This is often a complex task that requires a high degree of technical knowledge. Here is an example of a service contract received from the "Thailand Morning Post." This newspaper is the largest daily newspaper in Thailand. This service contract is the largest single service contract Manroland has received in the world. Its task is to overhaul. Six GEOMAN printing lines, including the replacement of press control and register control systems. Manroland experts will need about 6 months of planning and engineering work. Usually after receiving these tasks, depending on the scale of the project, the upgrade may take from 3 months to 12 months. The possibilities of data backup, parallel installation, extensive test run, and back-up production must all be ready. In coordination with the printing company, production safety can be guaranteed.
Positive effect
Depending on the nature of the upgrade, the company will immediately notice the following positive effects. The latest technology and modern backup systems can make the printing production line more reliable to ensure the safety of production, components are ready-made, can be better diagnosed in the production process, the assessment is faster. The more steps the drive and control technology and intelligent software make to automate operations, the easier it is to operate the press. Process control systems can achieve consistent production quality, which in turn improves customer satisfaction. From a holistic point of view, upgrading provides more flexibility by increasing the availability, performance, and utilization of the printing line, reducing the school's preparation time, reducing scrap rates, and reducing production costs and maintenance costs.
Press update
Regardless of the potential advantages of an upgrade, it is necessary to compare the situation with the purchase of a new press during the initial planning and analysis phase to find out the upgrade-related performance indicators and ROI deadlines.
The press upgrade can be:
Mechanical and electronic upgrades such as staplers, additional tapes, conveyor belts and sheet transfers, additional printing units or inking units, increased or reduced format, ergonomic improvements (such as rotating conveyor belts or finger-protected cores) Shaft), special tools and equipment can simplify maintenance and operation.
(Software) technology upgrades, such as integration into prepress systems and networks, digital adjustment technologies, process control systems, software support in emergency situations, dual IT systems for data security, automated drive and control Technology, and press diagnostics.
The upgrade can provide printing companies with:
- The latest technology that aligns with the innovative technologies used in new presses.
- More flexible product design with modern features.
-- More automated, more extensive networking.
- More streamlined, faster processes and fewer operating steps.
- More efficient production with fewer personnel, lower production costs and maintenance costs.
- Maintenance can be programmed to ensure that some parts are supplied.
- Higher press utilization and higher reliability.
- Consistent product quality and higher customer satisfaction.
- The existing printing system has a longer investment protection period.
- Compete with the existing printing system until it is necessary to renew the new one.